Product Details
Place of Origin: Jiangsu
Brand Name: Yushunli
Certification: CE, RUV Rheinland (China), GMC(GlobalMarket),ISO9001-2000
Payment & Shipping Terms
Minimum Order Quantity: 1 set
Price: USD 6000
Packaging Details: Plywooden case
Delivery Time: 3 days to 7days
Payment Terms: T/T ,Paypal ,West Union ,L/C ,D/P .
Supply Ability: 300 sets/ month
Mode: |
Intelligent Material Receiving System |
Measurement Value Error Proofing: |
Automatic Value Determination |
Feeding Efficiency: |
60s/time |
Chance: |
More Than 97% |
Quality Control: |
Effective Prevention Accurate Traceability Of Reports |
Mode: |
Intelligent Material Receiving System |
Measurement Value Error Proofing: |
Automatic Value Determination |
Feeding Efficiency: |
60s/time |
Chance: |
More Than 97% |
Quality Control: |
Effective Prevention Accurate Traceability Of Reports |
High Quality/High Efficiency Error-Proof Automatic Splicing Machine For SMT Production Line
Compared with manual material picking by intelligent equipment, the test results are compared as follows:
Mode | Intelligent material receiving system | Artificial | Benefit |
Measurement value error proofing | Automatic value determination | none |
Manual operation: code scanning + manual material collection (manual bulk material measurement, no record) Equipment operation: code scanning + automatic measurement + automatic judgment + automatic material receiving (real measurement record, cannot be modified) |
Feeding efficiency | 60s/time | 95s/time |
Manual: If the distance is not well controlled, it is easy to alarm. It takes a long time to collect materials, and the operator’s hands are sore and prone to fatigue. Equipment: Precise docking interface position, built-in electric rewinding button, fast rewinding, no fatigue |
chance | More than 97% | 65% | Taking 32 lines as an example, assuming that each line receives materials 100 times on average, manual material receiving and alarming will occur 1024 times per day (calculated in 12 hours) |
Quality control |
effective prevention Accurate traceability of reports |
No records, errors cannot be traced | Through barcode verification, the operator can effectively prevent the operator from taking the wrong material, and then through valid measurement or silk screen comparison detection, the situation where the material code does not match the actual object can be eliminated. Effectively control the quality management process of the production line, and record and report production on the production line, which plays a great role in quality traceability |
Test Report | Automatic generated | no record | The equipment operation process is recorded in real time and provides traceability of measured data, without the need for random testing or sample retention. |
Induction training | Get started in half an hour | Half a month skilled | Not dependent on skilled labor |
Summary of requirements
Compared with the traditional manual feeding method, the error-proof automatic material splicing machine is simple to operate, and it can automatically generate a feeding report through barcode error-proofing, real-time measurement and silk screen comparison. This makes quality control more secure and avoids the risk of batch errors. Improved production efficiency and increased production capacity. It is conducive to the optimization and management of the production process of the production line and reduces labor management costs;
According to the current factory production status, each double-track production line needs to be equipped with one, which can reduce one production operator and minimize production risks. While saving personnel, it effectively improves production efficiency and solves management training problems caused by personnel mobility.
ROI calculation
Contrast method | Number of incorrect materials/month | Single wrong material loss (yuan) | Total loss of incorrect materials (yuan) |
0 | |||
Artificial | 2 | 8000 | 16000 |